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Glass Laminating Machine
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Glass Laminating Machine

Glass type:

Tempered laminated glass, EVA, TPU, SGP laminated glass, decorative glass, roof, curtain wall, LED, smart glass, skylight, stair railing glass, doors and windows, bulletproof glass, flat glass, curved laminated glass, etc.

Applications:

Architecture, decoration, home appliances, new energy, hurricane-proof, photovoltaic, safety glass, structural laminated glass, smart glass, PDLC, temperature control, radiation protection, UV protection, sound insulation, and other laminated glass fields
  • Features::
  • Technical advantages
  • working principle

Features:

  • High-quality laminated glass
  • Multi-layer, independent heating chamber design
  • Increase the production speed by more than 80% than the traditional laminating machine
  • Suitable for flat and curved laminated glass
  • Suitable for various glass shapes and loading sizes
  • Flexible glass loading, reducing costs, and increasing output
  • Suitable for a variety of laminated materials
  • The laminated glass has no bubbles, no de-lamination, no wrinkles, moisture resistance, and radiation resistance
  • QX-Smart intelligent heating temperature control accuracy ±1˚C
  • Excellent thermal insulation performance, highly uniform temperature
  • Three-in-one vacuum system technology
  • Pneumatic self-locking device design, no air leakage
  • Special silicone vacuum bag, long service life
  • Saving 50% energy than traditional laminating machine
  • Simple loading and unloading operations
  • Single batch or continuous production
  • No need to build a temperature and humidity control room
  • Carefully selected materials and parts, first-class manufacturing

Technical Advantages

Independent Chamber, Multi Zone Design
There are separate heating chambers, each heating chamber has multiple heating zones, separate vacuum systems and heating systems, can produce different glass. It greatly increases production efficiency and production throughput. Each heating chamber can set different production mode based on the glass type, shape, and dimension. The machine minimizes power consumption and production costs, and maximizes production throughput with extremely highly flexible glass loading methods.
Intelligent Heating Technology
QX-Smart intelligent heating system, temperature control accuracy can reach ±1˚C. Each independent heating chamber adopts a convection heating system, which uses fans and air ducts to circulate the heat generated by the heater. The biggest advantage of this design is that the temperature inside the heating chamber can rise quickly and evenly. Each heating chamber can individually display and control the temperature, with balanced heat and low heat loss. The insulation layer around the heating chamber is made of high-quality aluminum silicate fiber mineral wool, which has excellent insulation performance. Compared with traditional infrared heating, it greatly improves the quality of laminated glass.
Special Silicone Vacuum Bag
The machine adopts a special silicone vacuum bag with high density, high-temperature resistance, high tear resistance, and long service life. Multiple silicone strips are sealed to ensure a high degree of vacuum in the vacuum bag.
Three-in-One Vacuum Technology
Vacuum system + cylinder lock + mechanical seal (three systems integrated) ensure the best vacuum environment for laminated glass. Different from the traditional EVA laminating machine, our machine uses a silicone bag combined with a quick cylinder locking system and a mechanical sealing system. The unique sealing technology makes the glass reach the best vacuum state and ensures no bubbles. The computer system adjusts the pressure of each temperature section and reads the vacuum value in real-time. The powerful vacuum pump guarantees the quality of laminated glass and can run continuously for 24 hours a day.
Multi Heating Stages Technology
The multi-heating stages technology (6 stages or more) temperature control is more efficient than the traditional equipment with three stages of temperature control, which can refine the entire heating process and make the heating more uniform. At the same time, the automatic vacuum adjustment system is added to effectively control the glass vacuum degree and improve the quality. This special design can improve reliability, operation flexibility, and work efficiency.
Intelligent Control System
The machine has an automatic parameters storage function, which can set parameters, heating time, temperature, and other recipes according to different glass processing requirements. The working status can be displayed on the machine screen, and the machine has a self-check function. The user operation is more accurate and convenient, it is highly automated and has high safety.
High-Quality Film
Various types of high-quality films can be used with the glass laminating machine. The film has the characteristics of high bonding strength, high tensile strength, temperature and humidity resistance, ultraviolet aging resistance, high toughness, high light transmittance, etc., and has good visual effects. It is suitable for buildings, curtain walls, roofs, skylights, sunroom, railings, shower enclosures, decoration, and other fields.

Technical Advantages

Independent Chamber, Multi Zone Design
There are separate heating chambers, each heating chamber has multiple heating zones, separate vacuum systems and heating systems, can produce different glass. It greatly increases production efficiency and production throughput. Each heating chamber can set different production mode based on the glass type, shape, and dimension. The machine minimizes power consumption and production costs, and maximizes production throughput with extremely highly flexible glass loading methods.
Intelligent Heating Technology
QX-Smart intelligent heating system, temperature control accuracy can reach ±1˚C. Each independent heating chamber adopts a convection heating system, which uses fans and air ducts to circulate the heat generated by the heater. The biggest advantage of this design is that the temperature inside the heating chamber can rise quickly and evenly. Each heating chamber can individually display and control the temperature, with balanced heat and low heat loss. The insulation layer around the heating chamber is made of high-quality aluminum silicate fiber mineral wool, which has excellent insulation performance. Compared with traditional infrared heating, it greatly improves the quality of laminated glass.
Special Silicone Vacuum Bag
The machine adopts a special silicone vacuum bag with high density, high-temperature resistance, high tear resistance, and long service life. Multiple silicone strips are sealed to ensure a high degree of vacuum in the vacuum bag.
Three-in-One Vacuum Technology
Vacuum system + cylinder lock + mechanical seal (three systems integrated) ensure the best vacuum environment for laminated glass. Different from the traditional EVA laminating machine, our machine uses a silicone bag combined with a quick cylinder locking system and a mechanical sealing system. The unique sealing technology makes the glass reach the best vacuum state and ensures no bubbles. The computer system adjusts the pressure of each temperature section and reads the vacuum value in real-time. The powerful vacuum pump guarantees the quality of laminated glass and can run continuously for 24 hours a day.
Multi Heating Stages Technology
The multi-heating stages technology (6 stages or more) temperature control is more efficient than the traditional equipment with three stages of temperature control, which can refine the entire heating process and make the heating more uniform. At the same time, the automatic vacuum adjustment system is added to effectively control the glass vacuum degree and improve the quality. This special design can improve reliability, operation flexibility, and work efficiency.
Intelligent Control System
The machine has an automatic parameters storage function, which can set parameters, heating time, temperature, and other recipes according to different glass processing requirements. The working status can be displayed on the machine screen, and the machine has a self-check function. The user operation is more accurate and convenient, it is highly automated and has high safety.
High-Quality Film
Various types of high-quality films can be used with the glass laminating machine. The film has the characteristics of high bonding strength, high tensile strength, temperature and humidity resistance, ultraviolet aging resistance, high toughness, high light transmittance, etc., and has good visual effects. It is suitable for buildings, curtain walls, roofs, skylights, sunroom, railings, shower enclosures, decoration, and other fields.
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Machine Introduction

The Glass Laminating Machine adopts the vacuum principle. The glass will be placed in the vacuum bag to be processed, the air in the bag will be excluded, press the glass by atmospheric pressure to ensure that no bubbles are generated between the glass during the laminating process. Then it melts the film at high temperature, so that the laminated materials (such as EVA, TPU, SGP, silk, paper, cloth, fabric, etc.) and the glass are firmly bonded together to form a whole, thereby produce laminated glass and decorative glass to achieve the purpose of explosion-proof, safety, and decoration.

 

Machine Type

According to the type of glass, the glass laminating machine can be divided into two types:

1. For flat glass

2. For flat and curved glass

 

According to the output, the glass laminating machine can be divided into three types:

1. Double layer

2. Three layers

3. Four layers and more

 

Laminated Glass Film

There are many types of laminated glass film: ordinary film, high transparent film, super transparent film, white film, color film, jade sand film, special film for PDLC, special film for smart glass, special explosion-proof film for shower doors. The thickness of the film is generally 0.15mm, 0.25mm, 0.38mm, 0.5mm, 0.76mm, 1.52mm, etc.

The premium film has the following features: high bonding strength, high tensile strength, temperature and humidity resistance, UV aging resistance, high toughness, high light transmittance, and good visual effects.

Have more information detailed machine specifications

For any machine specification, please contact us. We can provide more information to meet your needs and requirements.
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