Innovation and Technology
Xinglass technology research and development always are customer demand-oriented. We bring state-of-the-art technology to market, meet and exceed customers' changing needs through new glass technologies and new product development. Based on digital, intelligent, networked products and technology research and development, combined with modern control theory, computer control technology, artificial intelligence technology, network control technology, digital technology, industry 4.0, and the Internet of things technology, we optimize the machine performance, implement a variety of more comprehensive, more reliable, more intelligent automation functions in glass processing.
We help customers improve the production efficiency, reliability, production capacity, optimize energy consumption, achieve lean and efficient production, enhance corporate strength and competitiveness, and bring maximum economic benefits to our customers.
Xinglass has the advanced technology from Taiwan and the United States.
Through more than 20 years of continuous manufacturing, research, development, and improvement, Xinglass launched a series of unique glass deep-processing technology, especially in the technical field of tempering equipment, many patents and advanced technologies have reached the leading level.
Tempering furnace enhanced
cooling technology
Thin glass tempering technology
for 3mm and below
Ultra small size
glass tempering technology
China's first
adjustable radian bent glass washing machine
New jet convection technology for tempering furnace
Ultra large
vertical glass tempering technology
Intelligent heating control
and heat preservation technology
High precision unequal arc
bending glass tempering technology
Technologies Overview
Qx-smart4.0 Intelligent Control System
Advanced technology digital control systems, intelligent control modules. Electric and electronic control components from Mitsubishi, Panasonic, Siemens, Schneider, and other international first-class brands are used to ensure the precision and stability of the motion control system, and achieve the optimal speed and stable performance. The system is easy to operate and user-friendly, and the intelligent system greatly reduces the dependence on personnel operations.
QX-Remote2.0 Remote Control System
The machine can be equipped with a remote control system, to perform remote user operation, remote status detection, remote monitoring and remote diagnosis. It is convenient for users to operate and monitor the equipment without arriving at the site. It is convenient for technicians to inspect and maintain the equipment without arriving at the site.
QX-Interface4.0 Micro-computer Control and Interface Technology
The machine can be equipped with multiple interfaces, and each machine can communicate with other types of machines. All machines can access the same network for communication and control between machines. Through the mutual communication of different equipment, the production process is under full control, and the production efficiency is optimized.
Intelligent Heating Control Algorithm
The heating control is intelligent, adopting the upgraded PID control based on multiple synthesis algorithms, adaptive control, eliminating the influence of various external conditions on the temperature of the glass itself. The heating power adjustment and temperature control are precise, the system responds quickly, the control accuracy is increased by 10%, and the heating control is of high accuracy and high stability.
Furnace Insulation Layer Technology
The furnace body uses heat preservation materials instead of metal materials to the maximum extent, eliminating the hidden dangers caused by metal materials, such as deformation caused by long-term use, and the shedding of metal oxide layer. This technology uses first-class imported heat-insulating and heat-resistant materials instead of metal materials, the high-temperature performance is more stable and reliable.
Constant Temperature Compensation Technology
Through the well-designed distribution of heating elements and subdivision of various matrix temperature control sections, the heating of glass in each heating zone is more uniform, and the best uniformity of glass temperature is achieved. The subdivided heating zone can be customized to compensate for the temperature difference in different areas to achieve the best constant and uniform temperature.
Heated Air Convection Technology
The convection system adopts various new convection modes, high-efficiency convection blowers, pipeline air convection technology, heat balance system technology, etc. The innovative air convection technology improves the uniformity of temperature distribution under different glass loading rates, making the convection better and more efficient. It is the best choice for a variety of new coatings, hard coat and soft coat low-E glass.
Non-Contact Temperature Measuring Technology
The tempering furnace can be equipped with Fluke, Raytek, IRCON, and other non-contact (infrared) temperature measuring device systems, providing temperature measurement solutions in the glass industry.
Sampling Technology
Improve sampling frequency and stability of the sampling control system. It has a strong anti-interference ability. Through the precise sampling and analysis of the digital and analog systems, the equipment motion control, temperature control, position control, speed control, and pressure control are highly accurate and stable.
Ultra-Large and Ultra-Small Size Tempering Technology
The minimum glass size can reach 30x30mm, and the minimum thickness can reach 2.0mm.
The maximum glass size can reach 3.5 x16m, up to a maximum of 25mm thickness.
With several advanced technologies, the production efficiency and product quality are largely improved.
Curve Compensation Technology
The numerical correction and compensation technology of hard and soft shaft bending enables the relative displacement variation of each roller to be carried out according to the theoretical value in the process of arc changing. The arc changing is fast, with high accuracy, reliable structure, and less maintenance, to meet the precise molding of glass with different radian and curved surfaces. The glass positioning and rectifying device technology ensures the accuracy of molding, and it is the best choice for production of high quality curved glass and automotive glass.
Air Nozzle Technology
The air nozzle can evenly blow the cooling air on the upper and lower surfaces of the glass, and the distance between the upper and lower nozzles and the glass can be accurately adjusted. The adjustment precision is up to 0.05mm to ensure the straightness and flatness of the glass. The optional new generation of air nozzle design, can maximally eliminate air marks. The structure of the air diversion plate prevents the exchange of cold air and heat in the furnace, ensuring the uniformity of temperature and the quality of glass.
Motion Control Technology
First-class inverter variable frequency control motor, increase feedback closed-loop control sensor system, improve the accuracy of all motion control. It makes the glass swing, transfer, move smoothly, it eliminates any relative displacement of glass and rollers, and 100% guarantees the surface quality of glass.
Optimal Control Technology
The optimal control technology enhances the equipment performance. The glass product is perfectly flat, has no spots, no waves, optical performance is close to the original float glass. The custom design achieves the highest performance and production efficiency of the equipment.
Adaptive Control Technology
During the operation, the system constantly detects each status, parameter, and performance of the equipment, and makes decisions according to the set index, automatically changes the operation parameters, so that the system can achieve the most efficient and optimal operation state, and improve the glass quality and yield.
Thermal Insulation and Energy Saving Technology
All insulation materials are imported high-performance heat-resistant insulation materials with high thermal resistance, which saves at least 25%-40% of electricity compared with traditional tempering furnaces. It has excellent thermal insulation performance and energy-saving effects. Advanced thermal insulation layer structure technology greatly enhances the effect of heat preservation and energy saving.
Blower High Efficiency and Energy Saving Technology
A new design uses the inertia of the blower’s impeller to cool down the glass. The technology can cool the glass in various ways, minimizing the energy wasted by the high-speed rotation of the fan blades. The tempering furnace adopts this new technology. It not only guarantees the tempering quality but also achieves the purpose of energy-saving and electricity saving. Compared with the traditional tempering furnace, it greatly saves electric energy.
Taking technology development as the core, from product to service realize