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Hangzhou Glass Technology Co., Ltd
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Glass Cutting Machine

Glass type:

Any kind of flat glass

Applications:

Glass cutting operations such as construction, doors and windows, mirrors, crafts, decoration, coating, furniture, home appliances, electronics, shower doors, solar panels, automobiles, etc.
  • Features::
  • Technical advantages
  • working principle

Features:

  • High-precision wear-resistant reinforced high-quality grinding grade racks
  • High-speed silent linear guide to ensure perfect cutting
  • High-end CNC motion controller
  • Specially modulated steel frame
  • High-speed dual-motor drive to ensure cutting speed and smoothness
  • Motion control card: USA Galil (the No.1 brand of control card in the world)
  • Advanced AC servo dual-motor drive
  • Two sets of induction devices to ensure safe and reliable operation of the equipment
  • Cutting head protection function
  • Cutting wheel/cutting head holder: Germany Bohle
  • Cutting wheel technology perfectly fits the glass surface
  • Automatic lubrication oil feeding and pressure automatic adjustment function to ensure the cutting performance
  • Waterproof high-density panel and anti-static imported industrial felt
  • High cutting precision, good stability, meeting various production needs
  • Cutting machine optimization software, greatly improving glass utilization, minimizing glass waste and reducing production costs
  • A powerful shape library can guarantee the machine to cut various shapes of glass
  • Friendly human-computer interface
  • The latest cutting optimization software, to achieve the latest functional requirements for customers
  • Simple operation and stable performance
  • Low-E film removal function and label printing function
  • Special-shaped scanning function, automatic generating shape and cutting
  • Transmission rollers: imported PU material
  • Automated and flexible cutting system
  • Cutting glass straight line accuracy ±0.15mm
  • Cutting shaped glass accuracy ±0.20mm
  • Improve production efficiency by 75%, suitable for mass production
  • Seamless connection with warehousing system and ERP system

Technical Advantages

Special Structure Design, High-Quality Steel Frame
Each structural and functional design of the cutting machine ensures the highest cutting accuracy and maximum production efficiency. Use high-quality steel, annealing process to eliminate the residual internal stress of the material, to ensure that the frame will not be deformed in the future. The frame adopts integral processing, through tempering and aging treatment, the surface is treated with a special process to remove the oxide layer, and the bottom layer is sprayed with high-grade epoxidized primer, which greatly improves the stability and accuracy of the cutting machine and guarantees the quality of the product.
High-Speed Precision Guides
High-speed silent linear guides and rails with high cutting accuracy and low noise, ensuring perfect cutting without adjustment.
Cutting Head Technology
Positioning device, photoelectric scanning system. Compensation function, tool eccentricity compensation, clearance compensation, pitch compensation. The cutting head is precisely controlled by the Japanese SMC proportional valve to make the pressure output curve perfect. The pressure is automatically adjusted according to the thickness of the glass, and the cutting head rotates 360 degrees, which can accurately cut any straight line and various special-shaped glass, and it can perfectly fit the glass surface. The cutting wheel and holder are made by German Bohle.
Highly Durable Material
Parts made of highly durable and minimally worn materials ensure optimal performance even with long-term use. The cutting machine undergoes professional structural software analysis to ensure the stability and dynamic balance of the machine table, ensure that the table structure is not deformed, and the mechanical strength reaches the most perfect match, maximum stability, and torsion resistance. The material will not produce precision errors caused by vibration or weld cracking in continuous production for many years.
High-Speed Dual-Motor Drive
The motion control card adopts the American Galil company (the world's first brand of control card). Dual motors are driven at high speed to ensure cutting speed and smoothness. The driving part adopts advanced Japanese Yaskawa servo motors, which makes the equipment reliable, has a small error and high efficiency.
Cutting Software
With a variety of cutting shape libraries, receiving a variety of processing files, accepting standard G codes of software such as Optima and Chaojia, AUTO-CAD software is compatible, fully automatic optimized cutting, with automatic correction function to ensure cutting accuracy. Cutting path selection function to ensure the best cutting speed. The origin correction function can set the origin twice. It has the function of automatically adjusting the pressure of the special-shaped cutting wheel to ensure the best cutting performance.
Optimization Software
There is no size limit for optimized layout; priority management of cutting; glass material library management; 20 high efficient optimization algorithms; label design and label printing (Label-WAY); Excel data file import; Low-E and laminated glass cutting management; graphics library (Geo-Way) containing 350 parameterized graphics; two-dimensional CAD system (Cad-Way) with special-shaped scanning processing function; with the latest international software development, providing real-time upgrade versions, meeting the latest requirements from customers.
Reliable Tilting Suction Cup
Fast running speed, good motion stability, without any vibration, can realize automatic pick-up of a glass sheet of various thicknesses, adjustable tilt angle, and suction depth up to 700mm. Equipped with double-lane tilting transmission chain protection to ensure the safety and reliability of the tilting process. The suction cup adopts an advanced double-layer structure (two layers inside and outside), which makes the suction stronger and eliminates the defects of suction air leakage caused by scratches on the outer layer of the suction cups.
High-End Motion Controller
The operation speed is fast, the operation is stable, the control accuracy is high, the controller is modular, the parameter adjustment is simple, and the requirements for the operator are low. Real-time tracking and display of cutting path, timely recording of motion coordinates, axis status, I/0 status, fault diagnosis, and automatic recording of alarms. The photoelectric positioning function automatically adjusts the cutting according to the actual position and deflection angle. Various protections include soft and hard limit, cutting pressure limit, emergency stop, etc.

Technical Advantages

Special Structure Design, High-Quality Steel Frame
Each structural and functional design of the cutting machine ensures the highest cutting accuracy and maximum production efficiency. Use high-quality steel, annealing process to eliminate the residual internal stress of the material, to ensure that the frame will not be deformed in the future. The frame adopts integral processing, through tempering and aging treatment, the surface is treated with a special process to remove the oxide layer, and the bottom layer is sprayed with high-grade epoxidized primer, which greatly improves the stability and accuracy of the cutting machine and guarantees the quality of the product.
High-Speed Precision Guides
High-speed silent linear guides and rails with high cutting accuracy and low noise, ensuring perfect cutting without adjustment.
Cutting Head Technology
Positioning device, photoelectric scanning system. Compensation function, tool eccentricity compensation, clearance compensation, pitch compensation. The cutting head is precisely controlled by the Japanese SMC proportional valve to make the pressure output curve perfect. The pressure is automatically adjusted according to the thickness of the glass, and the cutting head rotates 360 degrees, which can accurately cut any straight line and various special-shaped glass, and it can perfectly fit the glass surface. The cutting wheel and holder are made by German Bohle.
Highly Durable Material
Parts made of highly durable and minimally worn materials ensure optimal performance even with long-term use. The cutting machine undergoes professional structural software analysis to ensure the stability and dynamic balance of the machine table, ensure that the table structure is not deformed, and the mechanical strength reaches the most perfect match, maximum stability, and torsion resistance. The material will not produce precision errors caused by vibration or weld cracking in continuous production for many years.
High-Speed Dual-Motor Drive
The motion control card adopts the American Galil company (the world's first brand of control card). Dual motors are driven at high speed to ensure cutting speed and smoothness. The driving part adopts advanced Japanese Yaskawa servo motors, which makes the equipment reliable, has a small error and high efficiency.
Cutting Software
With a variety of cutting shape libraries, receiving a variety of processing files, accepting standard G codes of software such as Optima and Chaojia, AUTO-CAD software is compatible, fully automatic optimized cutting, with automatic correction function to ensure cutting accuracy. Cutting path selection function to ensure the best cutting speed. The origin correction function can set the origin twice. It has the function of automatically adjusting the pressure of the special-shaped cutting wheel to ensure the best cutting performance.
Optimization Software
There is no size limit for optimized layout; priority management of cutting; glass material library management; 20 high efficient optimization algorithms; label design and label printing (Label-WAY); Excel data file import; Low-E and laminated glass cutting management; graphics library (Geo-Way) containing 350 parameterized graphics; two-dimensional CAD system (Cad-Way) with special-shaped scanning processing function; with the latest international software development, providing real-time upgrade versions, meeting the latest requirements from customers.
Reliable Tilting Suction Cup
Fast running speed, good motion stability, without any vibration, can realize automatic pick-up of a glass sheet of various thicknesses, adjustable tilt angle, and suction depth up to 700mm. Equipped with double-lane tilting transmission chain protection to ensure the safety and reliability of the tilting process. The suction cup adopts an advanced double-layer structure (two layers inside and outside), which makes the suction stronger and eliminates the defects of suction air leakage caused by scratches on the outer layer of the suction cups.
High-End Motion Controller
The operation speed is fast, the operation is stable, the control accuracy is high, the controller is modular, the parameter adjustment is simple, and the requirements for the operator are low. Real-time tracking and display of cutting path, timely recording of motion coordinates, axis status, I/0 status, fault diagnosis, and automatic recording of alarms. The photoelectric positioning function automatically adjusts the cutting according to the actual position and deflection angle. Various protections include soft and hard limit, cutting pressure limit, emergency stop, etc.
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Machine Introduction

Glass cutting machines are mainly divided into two types: automatic CNC all-in-one glass cutting machine and automatic CNC glass cutting line.

1. The all-in-one glass cutting machine is mainly used for automatic glass loading, automatic optimization, automatic cutting, and breaking functions. It is suitable for glass cutting operations such as buildings, doors and windows, mirrors, furniture, decoration, and coating. The whole machine adopts high-quality servo motors and high-speed guide rails, so it runs smoothly and reliably. The glass cutting machine is mainly composed of a framing mechanism, a transmission mechanism, a cutting mechanism, a suction cup system, a loading mechanism, a moving mechanism, a vacuum system, and an electric control system.

2. The CNC automatic glass cutting line is composed of an automatic loading machine, an automatic cutting machine, and an air-floating type breaking machine. The automatic glass cutting line is mainly used in the processing of flat glass, which can quickly and accurately carry out the loading, cutting of straight and special-shaped glass, and air-floating mechanical breaking. The working process is as follows: the loading machine has loading arms with suction cups, and the glass sheets are removed from the racks through the vacuum suction cups and dropped onto the loading table. The glass is transported to the cutting platform through the rollers on the loading table and the conveyor belt on the glass cutting table. The cutting head on the bridge of the cutting machine drives the cutting wheel to move at high speed in the X and Y directions through servo motors. The Z-axis motor is used to control the tangent trajectory of the cutting wheel. The pressure and depth of the cutting wheel are controlled at the same time. The four axes act at the same time while cutting. When the cutting is finished, the glass is sent to the air-floating type breaking table for breaking through the air cushion formed by the conveyor belts on the cutting table and the breaking table.

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