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Hangzhou Glass Technology Co., Ltd
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Solar Glass Production Line

Glass type:

Various types of solar coated glass, crystalline silicon/amorphous silicon photovoltaic glass, and thin-film photovoltaic glass

Applications:

Solar glass, photovoltaic glass production and processing, solar glass film curing
  • Features::
  • Technical advantages
  • working principle

Features:

  • Very high output and production efficiency
  • Advanced curing technology of solar photovoltaic glass film layer
  • 24/7/365 non-stop continuous production
  • Intelligent digital computer control system
  • Temperature control accuracy reaches ±1 °C
  • With the intelligent heating control algorithm, the temperature in the furnace is highly uniform
  • Precise control of the process curve of solar coated glass
  • Intelligent process control and online modification, excellent performance, and precision
  • High-precision frequency conversion servo control to ensure the stable operation of the glass and variable speed adjustment
  • Fuzzy intelligent tracking process control, automatic optimization of parameters
  • More comprehensive, more advanced, and efficient automation functions
  • Greatly reduce production costs and labor costs
  • First-class imported heat-resistant insulation materials and laying technology
  • Significantly reduce production energy consumption, saving 25-40% of electrical energy
  • Ceramic rollers with excellent straightness, roundness, and thermal deformation
  • The finished product has no spots, no waves, no blemishes

Technical Advantages

Intelligent Control System
Large-capacity solar glass product parameter storage, online automatic adjustment of production process parameters, scientific process plan customization, fully meet the needs of solar and photovoltaic industrial production. Fully automatic control of the production process, self-diagnosis function, user-friendly man-machine interface. Digital computer control systems integrate multiple advanced technologies and intelligent control modules.
Constant Temperature Compensation Technology
Finely subdivide a variety of matrix temperature control sections, so that each heating zone can heat the glass more uniformly and achieve the best glass temperature uniformity. The subdivided heating zone and intelligent heating technology can compensate for the temperature difference in different areas to achieve the best constant temperature effect.
Intelligent Heating Control Algorithm
The heating control is intelligent, adopting the upgraded PID control based on multiple synthesis algorithms, adaptive control, eliminating the influence of various external conditions on the temperature of the glass itself. The heating power adjustment and temperature control are sensitive, the system responds quickly, the control accuracy is increased by 10%, and the heating control accuracy and stability are high.
Insulation Technology
High-quality imported high-performance heat-resistant insulation materials, high thermal resistance, unique insulation laying technology, and reasonable production technology ensure the lowest energy consumption and save at least 25%-40% of electricity compared with traditional equipment. Excellent thermal insulation performance and excellent energy-saving effect. Advanced thermal insulation layer structure technology greatly enhances the effect of thermal insulation and energy saving.
Motion Control Technology
The first-class frequency converter is used to control the motors, and the feedback closed-loop control sensor system is added to improve the accuracy of all motion control. It makes the glass swing, transfer, and move smoothly, eliminates any relative displacement between the roller swing and the glass, and 100% guarantee the surface quality of the glass.
QX-Remote2.0 Remote Control System
The machine can be equipped with a remote-control system for remote user operation, remote status detection, and remote diagnosis. It is convenient for users to operate and monitor the equipment without arriving at the scene, and it is convenient for technicians to inspect and maintain the equipment without having to go to the scene.

Technical Advantages

Intelligent Control System
Large-capacity solar glass product parameter storage, online automatic adjustment of production process parameters, scientific process plan customization, fully meet the needs of solar and photovoltaic industrial production. Fully automatic control of the production process, self-diagnosis function, user-friendly man-machine interface. Digital computer control systems integrate multiple advanced technologies and intelligent control modules.
Constant Temperature Compensation Technology
Finely subdivide a variety of matrix temperature control sections, so that each heating zone can heat the glass more uniformly and achieve the best glass temperature uniformity. The subdivided heating zone and intelligent heating technology can compensate for the temperature difference in different areas to achieve the best constant temperature effect.
Intelligent Heating Control Algorithm
The heating control is intelligent, adopting the upgraded PID control based on multiple synthesis algorithms, adaptive control, eliminating the influence of various external conditions on the temperature of the glass itself. The heating power adjustment and temperature control are sensitive, the system responds quickly, the control accuracy is increased by 10%, and the heating control accuracy and stability are high.
Insulation Technology
High-quality imported high-performance heat-resistant insulation materials, high thermal resistance, unique insulation laying technology, and reasonable production technology ensure the lowest energy consumption and save at least 25%-40% of electricity compared with traditional equipment. Excellent thermal insulation performance and excellent energy-saving effect. Advanced thermal insulation layer structure technology greatly enhances the effect of thermal insulation and energy saving.
Motion Control Technology
The first-class frequency converter is used to control the motors, and the feedback closed-loop control sensor system is added to improve the accuracy of all motion control. It makes the glass swing, transfer, and move smoothly, eliminates any relative displacement between the roller swing and the glass, and 100% guarantee the surface quality of the glass.
QX-Remote2.0 Remote Control System
The machine can be equipped with a remote-control system for remote user operation, remote status detection, and remote diagnosis. It is convenient for users to operate and monitor the equipment without arriving at the scene, and it is convenient for technicians to inspect and maintain the equipment without having to go to the scene.
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Machine Introduction

The solar glass production line can be used for the film curing of amorphous silicon-coated solar photovoltaic glass and other types of solar glass, and the processing of crystalline silicon photovoltaic glass and thin-film photovoltaic glass to meet the various production needs of today's solar and photovoltaic industries.

The solar production line is mainly composed of heating section and cooling sections. There are evenly installed ceramic rollers in the furnace with high-quality linearity, roundness, and thermal denaturation, ensuring that the glass maintains a good level during the heating process. The frequency conversion speed regulation system with closed-loop feedback control ensures that the moving speed of the glass is stable and consistent, so that the glass will not deviate when it is moving, and the surface quality of the glass is guaranteed. Using solar coated glass, crystalline silicon, and amorphous silicon photovoltaic glass process curves to accurately control the process, with fuzzy intelligent tracking process control, it can realize the automatic parameter adjustment of multiple varieties on the same machine. The finished product is perfectly flat, has no spots, no waves, no scratches, and the optical performance is not affected. The solar production line adopts intelligent production control, more comprehensive, more advanced, and efficient automation functions, which greatly reduces production costs and labor costs.

This solar glass production line has an extremely high production capacity and can meet the requirements of high-quality solar photovoltaic glass production, with extremely high production efficiency, large output, low energy consumption, and high reliability.

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