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Ultra-Thin Glass Tempering Furnace

Glass type:

Clear glass, float glass, low iron glass, patterned glass, sandblasted glass, coated glass, concave-convex glass, screen printing glass, colored glass, tinted glass, borosilicate glass, reflective glass, hard coat, and soft coat Low-E glass, etc

Applications:

Flat glass and bent glass for home appliance glass, electric appliance glass, LED lights, electronics, optics, instruments, commercial and residential glass, windows and doors, furniture glass, decorative glass, solar glass, automotive glass, etc
  • Features::
  • Technical advantages
  • working principle

Features:

  • The minimum thickness of tempered glass can reach 2.0mm
  • Ultra-thin glass tempering technology, many years of experience, leading the industry
  • Successfully solve various technical problems in the production of thin glass, such as glass deformation, break pattern, flatness, surface quality, etc.
  • Suitable for various applications such as doors and windows, home appliances, lamps, LED lights, electronics, optics, instruments, etc.
  • Pass-through type tempering process, high product quality, and high production efficiency
  • Suitable for a variety of glass types, high-quality tempering
  • Ultra-thin glass tempering new technology
  • High-performance heat-resistant insulation material saves 25% of electricity
  • Intelligent heating control software, temperature control accuracy is increased by 10%
  • High-quality ceramic rollers with good straightness, roundness, and thermal deformation
  • Combination of advanced process parameters, precise control of heating time, and glass temperature, improve the tempering quality of thin glass
  • The combination of compressed air and blower cooling is used to reduce energy consumption and improve quality
  • The product is perfectly flat, with no spots, no waves, no scratches, and the optical performance is close to the original glass
  • Customized design to achieve the highest performance and production efficiency, a variety of production methods can be set to meet the different needs of users for output and specifications
  • Flexible heating chamber design, optional multi-station production method, increase output
  • General applications and special applications
  • The equipment is stable and reliable, saving production costs and labor costs
  • Products comply with ANSI Z97.1, EN 12150-1:2000, GB15763.2-2005, GB/T9963, GB/T9656, JIS R 3206, and other tempering standards

Technical Advantages

Ultra-Thin Glass Tempering Technology
The ultra-thin glass tempering technology with many years of experience overcomes various technical difficulties and leads the industry. Successfully solved various technical problems in the production of thin glass, such as glass deformation, break pattern requirements, flatness requirements, loading rate restrictions, etc. The smallest thickness of tempered glass can reach 2.0mm.
Ultra-Thin Glass Tempering Technology
The ultra-thin glass tempering technology with many years of experience overcomes various technical difficulties and leads the industry. Successfully solved various technical problems in the production of thin glass, such as glass deformation, break pattern requirements, flatness requirements, loading rate restrictions, etc. The smallest thickness of tempered glass can reach 2.0mm.
A New Generation of Radiation Plates
A new generation of radiation plates is installed in the furnace to make the heat uniform, so that the glass can obtain a more uniform temperature increase. The radiation plates have a longer life than traditional radiation plates, no deformation, higher thermal conductivity, and better heating effect.
Pass-Through Quenching Technology
Pass-through tempering and quenching technology greatly reduces energy consumption. The combination of compressed air and blower cooling can be used to improve the quality of tempered products. The air knife with high-quality profiles can make the cooling air blow evenly on the upper and lower surfaces of the glass. The distance from the upper and lower air knives to the glass can be precisely adjusted to ensure the straightness and flatness of the glass.
QX-Smart4.0 Intelligent Control System
Advanced technology digital control systems, intelligent control modules. Electric and electronic control components from Mitsubishi, Panasonic, Siemens, Schneider, and other international first-class brands are adopted to ensure the precision and stability of the motion control system, and achieve the optimal speed and stable performance. The system is easy to operate and user-friendly, and the intelligent system greatly reduces the dependence on personnel operations.
Intelligent Heating Control Software
The heating control is intelligent, adopting the upgraded PID control based on multiple synthesis algorithms, adaptive control, eliminating the influence of various external conditions on the temperature of the glass itself. The heating power adjustment and temperature control are precise, the system responds quickly, the control accuracy is increased by 10%, and the heating control is of high accuracy and high stability, and the even distribution of heat in the furnace is ensured.
Furnace Insulation Layer Technology
The furnace body uses heat preservation materials instead of metal materials to the greatest extent, eliminating the hidden dangers caused by metal materials, such as deformation caused by long-term use, and the shedding of metal oxide layer. This technology uses first-class imported heat-insulating and heat-resistant materials instead of metal materials, the high-temperature performance is more stable and reliable.
Heated Air Convection Technology
The convection system adopts various new convection modes, high-efficiency convection blowers, pipeline air convection technology, heat balance system technology, etc. The innovative air convection technology improves the uniformity of temperature distribution under different glass loading rates, making the convection better and more efficient. It is the best choice for a variety of new coatings, hard coat and soft coat low-E glass (e >=0.01).
Motion Control Technology
First-class inverter variable frequency control motor, increase feedback closed-loop control sensor system, improve the accuracy of all motion control. It makes the glass swing, transfer, move smoothly, it eliminates any relative displacement of glass and rollers, and 100% guarantees the surface quality of glass.
Adaptive Control Technology
During the operation of the system, the system continuously detects the status, parameters, and performance of the equipment, and makes decisions based on the set indicators, automatically changes the operating parameters, so that the system reaches the most efficient and optimal operating state, and improves the glass quality and yield.

Technical Advantages

Ultra-Thin Glass Tempering Technology
The ultra-thin glass tempering technology with many years of experience overcomes various technical difficulties and leads the industry. Successfully solved various technical problems in the production of thin glass, such as glass deformation, break pattern requirements, flatness requirements, loading rate restrictions, etc. The smallest thickness of tempered glass can reach 2.0mm.
Ultra-Thin Glass Tempering Technology
The ultra-thin glass tempering technology with many years of experience overcomes various technical difficulties and leads the industry. Successfully solved various technical problems in the production of thin glass, such as glass deformation, break pattern requirements, flatness requirements, loading rate restrictions, etc. The smallest thickness of tempered glass can reach 2.0mm.
A New Generation of Radiation Plates
A new generation of radiation plates is installed in the furnace to make the heat uniform, so that the glass can obtain a more uniform temperature increase. The radiation plates have a longer life than traditional radiation plates, no deformation, higher thermal conductivity, and better heating effect.
Pass-Through Quenching Technology
Pass-through tempering and quenching technology greatly reduces energy consumption. The combination of compressed air and blower cooling can be used to improve the quality of tempered products. The air knife with high-quality profiles can make the cooling air blow evenly on the upper and lower surfaces of the glass. The distance from the upper and lower air knives to the glass can be precisely adjusted to ensure the straightness and flatness of the glass.
QX-Smart4.0 Intelligent Control System
Advanced technology digital control systems, intelligent control modules. Electric and electronic control components from Mitsubishi, Panasonic, Siemens, Schneider, and other international first-class brands are adopted to ensure the precision and stability of the motion control system, and achieve the optimal speed and stable performance. The system is easy to operate and user-friendly, and the intelligent system greatly reduces the dependence on personnel operations.
Intelligent Heating Control Software
The heating control is intelligent, adopting the upgraded PID control based on multiple synthesis algorithms, adaptive control, eliminating the influence of various external conditions on the temperature of the glass itself. The heating power adjustment and temperature control are precise, the system responds quickly, the control accuracy is increased by 10%, and the heating control is of high accuracy and high stability, and the even distribution of heat in the furnace is ensured.
Furnace Insulation Layer Technology
The furnace body uses heat preservation materials instead of metal materials to the greatest extent, eliminating the hidden dangers caused by metal materials, such as deformation caused by long-term use, and the shedding of metal oxide layer. This technology uses first-class imported heat-insulating and heat-resistant materials instead of metal materials, the high-temperature performance is more stable and reliable.
Heated Air Convection Technology
The convection system adopts various new convection modes, high-efficiency convection blowers, pipeline air convection technology, heat balance system technology, etc. The innovative air convection technology improves the uniformity of temperature distribution under different glass loading rates, making the convection better and more efficient. It is the best choice for a variety of new coatings, hard coat and soft coat low-E glass (e >=0.01).
Motion Control Technology
First-class inverter variable frequency control motor, increase feedback closed-loop control sensor system, improve the accuracy of all motion control. It makes the glass swing, transfer, move smoothly, it eliminates any relative displacement of glass and rollers, and 100% guarantees the surface quality of glass.
Adaptive Control Technology
During the operation of the system, the system continuously detects the status, parameters, and performance of the equipment, and makes decisions based on the set indicators, automatically changes the operating parameters, so that the system reaches the most efficient and optimal operating state, and improves the glass quality and yield.
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Machine Introduction

The Ultra-Thin Glass Tempering Furnace is mainly divided into six parts: loading section, heating section, quenching section, unloading section, blower system, and electrical control system. This tempering furnace is suitable for tempering various thin glass products. The ultra-thin glass tempering technology accumulated through many years of experience overcomes various technical difficulties and leads the industry. Several advanced technologies ensure glass particle weight, flatness, and surface quality. The minimum thickness of tempered glass can reach 2.0mm.

The new air convection system is equipped with a high-efficiency convection device so that the glass temperature has a high degree of consistency and stability during heating. It ensures high-temperature air convection and uniform temperature distribution. Convection can be adjusted in a wide range and is easy to control. The deformation of the glass during heating is almost 0%.

The quenching section is composed of two parts, a quenching part and a cooling part, which are specially designed for the tempering of thin glass of 3mm and below. The section is composed of high-pressure blowers, air nozzles, cooling and driving system. The quenching air knife makes the cooling air evenly applied to the upper and lower surfaces of the glass. The distance between the air nozzle and the glass can be automatically adjusted to achieve the best glass quality. The glass product is flat, with no spots, no marks, and its optical properties are close to the original glass.

Products comply with ANSI Z97.1, EN 12150-1:2000, GB15763.2-2005, GB/T9963, GB/T9656, JIS R 3206, and other tempering standards. This tempering furnace has a "safety first" multi-layer protection system, and user operation and maintenance are convenient and simple. It is characterized by high production efficiency, excellent quality, reliable and stable performance, durability, and low energy consumption.

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